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Automation

Pesticide Spraying Robot

Remotely operated agri-robot that removes humans from the spray zone

  • Embedded C
  • Wireless Control
  • Actuators
  • Mechanical Design
GitHub Repository

Problem Statement

Manual knapsack spraying exposes farm workers to toxic chemicals daily and gives inconsistent coverage across the field.

Objectives

  • Remove the operator from the chemical spray zone.
  • Deliver uniform spray coverage across crop rows.
  • Keep the platform affordable for small landholdings.

Hardware Used

  • Microcontroller-based drive controller
  • DC motors with high-torque gearboxes
  • Diaphragm pump and nozzle boom
  • Wireless RF remote link
  • Battery pack and power electronics

Software Used

  • Embedded C
  • Motor control firmware
  • RF protocol handling

System Architecture

  • Operator remote transmits drive and spray commands over RF.
  • Onboard controller decodes commands and drives motor bridges.
  • Pump channel is controlled independently for flow adjustment.
  • Fail-safe stop when the radio link drops.

Challenges

  • Traction loss on soft, uneven soil.
  • Maintaining consistent nozzle pressure.

Solutions

  • Increased wheel diameter and torque margin with geared motors.
  • Regulated pump duty cycle to stabilise spray pressure.

Key Features

  • Wireless remote operation from a safe distance
  • Adjustable spray boom coverage
  • Rugged four-wheel drive chassis for field terrain
  • Pump control with variable flow
  • Reduced chemical exposure for farm workers

Future Improvements

  • Autonomous row-following using computer vision.
  • Targeted spraying with weed detection.
  • Telemetry logging of coverage and chemical usage.

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